Product Description
CUAL 10NI5FE4 Nickel Aluminum Bronze
AMS 4640
CuAL10Ni5Fe4 (AMS 4640) Nickel Aluminum Bronze alloy is an good choice for applications involving heavy loads, abrasive wear resistant, friction, abrasive wear and corrosion. The addition of nickel increases the alloys strength without diminishing its excellent ductility, toughness and corrosion resistance. Typical applications include aircraft landing gear components, strut bearings, main pistons, trunnion bearings and similar vital components.
Typical Uses :
- Industrial: Hydraulic Bushings for Earth Moving Equipment, Corrosion Resistant Articles, Bushings, Bearings, Heat Exchanger Flanges, Heat Exchanger Headers, Tanks, Valve Balls, Structural Members, Pump Shafts, Aircraft Parts, Valve Guides, Plunger Tips, Welded Piping Systems, Balls, Gears, Cams, Pump Parts, Shafting, Condenser Tube for Power Stations and Desalting Units, Valve Seats
- Marine: Pump Parts, Bolts, Nuts, Propellers, Ship Propellers
- Plumbing: Faucets
Equivelent Specifications:
| Specifications | Designation |
| ISO | CuAl0Ni5Fe4 |
| European | CuAl0Ni5Fe4 |
| BS | CA 104 |
| JIS | C 6301 |
| Russian | BrAZN10.4.4 |
Chemical Composition:
| | Al | Cu | Fe | Mn | Ni | Si | Sn | Zn |
| Min/Max | 9.0 - 11.0 | Rem | 2.0 - 4.0 | 1.5 | 4.0 - 5.5 | 0.25 | 0.2 | 0.3 |
| Nominals | 10 | 82 | 3 | - | 5 | - | - | - |
Specifications:
| End Product | Specification |
| Bar | AMS 4640, ASME SB150, ASTM B150, FEDERAL QQ-C-450, SAE J463, J461 |
| Bar, Forging | ASTM B124 |
| Bolts | ASTM F468 |
| Forgins, Die | AMS 4640, ASTM B283, MILITARY MIL-B-16166 |
| Nuts | ASTM F467 |
| Plate | ASTM B171, FEDERAL QQ-C-450 |
| Plate, Condenser Tube | ASME SB171, ASTM B171 |
| Rod | AMS 4640, ASME SB150, ASTM B150, SAE J463, J461 |
| Rod, Forging | ASTM B124 |
| Screws | ASTM F468 |
| Shapes | AMS 4640, ASTM B150, SAE J463, J461 |
| Shapes, Forging | ASTM B124 |
| Sheet | FEDERAL QQ-C-450 |
| Strip | FEDERAL QQ-C-450 |
| Tube | AMS 4640 |
Fabrication
| Joining Technique | Suitability |
| Brazing | Fair |
| Butt Weld | Good |
| Capacity for Being Cold Worked | Poor |
| Capacity for Being Hot Formed | Good |
| Coated Metal Arc Welding | Good |
| Forgeability Rating | 75 |
| Gas Sheilded Arc Welding | Good |
| Machinability rating | 30 |
| Oxyacetylene Welding | Not recommended |
| Seam Weld | Good |
| Soldering | Not recommended |
| Spot Weld | Good |
Physical Properties
| Product Property | US Customary | Metric |
| Coefficient of Thermal Expansion | 9.0 ·10-6 per oF (68-572 F) | 16.2 · 10 6 per °C (20-300 C) |
| Density | 0.274 lb/in3 @ 68 F | 7.58 gm/cm3 @ 20 C |
| Electrical Conductivity | 7 %IACS @ 68 F | 0.041 MegaSiemens/cm @ 20 C |
| Electrical Resistivity | 116.0 ohms-cmil/ft @ 68 F | 19.28 microhm-cm @ 20 C |
| Melting Point Liquid US | 1930 F | 1054 C |
| Melting Point Solid US | 1895 F | 1035 C |
Sizes Available:
| ROUND RODS | 8mm To 70 mm |
| HEX | 10mm To 60mm |
| SQUARE | 10mm To 60mm |
| FLAT | 10mm Min Thickness and max Width 120mm |
| BILLETS | Up to 200 mm |
| INGOTS | As per Specification |
Superior Corrosion ResistanceEngineered for longevity, CUAL 10NI5FE4 excels in resisting corrosion, especially in challenging marine and industrial environments. This makes it an ideal choice for offshore structures, ship components, and other applications facing saltwater or chemical exposure. Its chemical composition, particularly the addition of nickel and aluminum, enhances its natural ability to withstand aggressive conditions, reducing the need for frequent maintenance or replacement.
High Strength and Versatile PerformanceThis alloy stands out for its impressive mechanical properties, including high tensile and yield strengths, substantial elongation, and reliable hardness. It is suitable for components requiring both robustness and adaptability, such as machinery parts and aerospace fittings. Solution treatment and age hardening further strengthen the material, ensuring both structural integrity and flexibility under stress.
Customized to Industry NeedsCUAL 10NI5FE4 materials are offered in various shapes and dimensions, tailored to each projects demands. Whether its cut-to-length rods or specialized plates, the alloy can be delivered in the exact size and shape needed. Combined with a smooth mill finish or customer-specified surfaces, it fulfills the bespoke requirements of marine engineers, manufacturers, and designers alike.
FAQs of CUAL 10NI5FE4 Nickel Aluminum Bronze:
Q: How is CUAL 10NI5FE4 Nickel Aluminum Bronze processed to achieve its mechanical properties?
A: CUAL 10NI5FE4 is typically solution treated and age hardened to optimize its strength, ductility, and hardness. This process involves heating the alloy to dissolve elements, then cooling and aging it to enhance its structural properties, resulting in high tensile and yield strengths and reliable elongation.
Q: What are the primary applications for CUAL 10NI5FE4 alloy in India?
A: This alloy is extensively used across the marine industry for ship propellers, valves, and pumps due to its excellent corrosion resistance. Additionally, it serves critical roles in aerospace, automobile manufacturing, offshore engineering, and chemical processing, where both strength and anti-corrosive properties are vital.
Q: When should I choose CUAL 10NI5FE4 over other bronze alloys?
A: Opt for CUAL 10NI5FE4 when you require exceptional corrosion resistance in harsh environments, combined with high strength and moderate machinability. It is particularly suitable for components exposed to seawater or industrial chemicals, and when reliable long-term performance is required.
Q: Where can CUAL 10NI5FE4 be sourced or supplied in customized forms?
A: Major distributors, exporters, manufacturers, and suppliers in India provide CUAL 10NI5FE4 in a wide selection of forms such as rods, plates, bars, and sheets. Custom dimensions and finishes can be ordered to suit specific project requirements.
Q: What distinguishes the corrosion resistance of CUAL 10NI5FE4?
A: The alloys carefully balanced composition, especially its nickel and aluminum content, delivers outstanding resistance to saltwater, brine, and chemical environments. This makes it highly reliable for marine and offshore equipment with minimal risk of degradation or surface damage.
Q: How is CUAL 10NI5FE4 typically used in the manufacturing process?
A: CUAL 10NI5FE4 is supplied as hot-rolled material in various tempers, commonly annealed for ease of fabrication. Its moderate machinability allows for standard machining processes, and it can be welded effectively, making it versatile for manufacturing complex components.
Q: What benefits do customers gain by selecting CUAL 10NI5FE4 for their applications?
A: Customers benefit from its exceptional durability, resistance to corrosive elements, customizable shapes and finishes, and dependable mechanical properties. This results in lower maintenance costs, longer service life, and reliable performance across demanding industry applications.